管材智能跟踪仿型锯切生产线

本生产线由智能切割系统、智能进给系统、柔性夹紧系统、自动跟踪系统、智能CNC控制系统等组成，能够完成多种管材、异型材的连线相贯线切断，同功率下的锯切效率较传统加工方式提升3-5倍。

The production line is composed of intelligent cutting system, intelligent feed system, flexible clamping system, automatic tracking system, intelligent CNC control system, etc. It can complete a variety of pipe, profiled wire intersecting line cutting, the sawing efficiency under the same power is 3-5 times higher than the traditional processing methods.

操作者仅需在控制面板上设定管材的切割长度及自身参数等信息，智能相贯线对口锯切生产线即可自动完成快速启动、同步跟踪、夹紧切割和快速返回等全部工序。本生产线配合我司的自动码料机可使整条管材生产线实现自动化，无人化生产。

The operator only needs to set the cutting length of the pipe and its own parameters on the control panel, and the intelligent intersecting line-to-mouth sawing production line can automatically complete all the processes such as quick start, synchronous tracking, clamping cutting and quick return. This production line cooperates with our automatic code feeder to automate the entire pipe production line and unmanned production.

设备占地：(长*宽*高，mm）4500*2000*2500

Equipment footprint: (length * width * height, mm) 4500*2000 * 2500

控制方式：智能CNC控制系统

Control method: intelligent CNC control system

加工范围: 圆管：φ50—φ265mm 

Processing range: Round tube: φ50-φ265mm

方管：60*60—250*250mm 

Square tube: 60*60-250*250mm

矩形管：30*70—150*250mm 

Rectangular tube: 30*70-150*250mm

钢管壁厚：2～10mm 

Steel pipe wall thickness: 2 ~ 10mm

切割精度：±1.3mm 

Cutting accuracy: ±1.3mm

定尺长度：3～12m

Fixed length: 3~12m

（范围外尺寸需定制）

(Outside the range needs to be customized)

夹紧系统：自定心液压夹紧系统

Clamping system: self-centering hydraulic clamping system

切割管材误差：长度误差±0.5mm；切削端面垂直度≤±0.2mm；坡口角度偏差≤0.1°；

Cutting pipe error: length error ± 0.5mm; cutting end face perpendicularity ≤ ± 0.2mm; groove angle deviation ≤ 0.1 °;

性能特点

Performance Characteristics

●锯切时锯片沿管型管壁入切，模拟管型轨迹切割，大大缩小使用锯片的规格，减少了锯片的使用成本。

●When sawing, the saw blade is cut along the wall of the tubular pipe to simulate the pipe-shaped trajectory cutting, which greatly reduces the specification of the saw blade and reduces the use cost of the saw blade.

●采用高强度，高刚性的镶齿锯片，能切割带内筋焊管，高强度材料焊管，适用范围广，锯片寿命长，切割寿命是普通锯片的两倍以上。

●Adopting high strength and rigidity toothed saw blade, it can cut welded pipe with inner rib and welded pipe with high strength material. It has a wide range of application, a long service life of saw blade and a cutting life more than twice that of ordinary saw blade.

●锯切时两侧锯切机同时工作，大大提高设备效率及稳定性，减少材料及时间成本。

●When sawing, both sides of the sawing machine work at the same time, greatly improving the efficiency and stability of equipment, reducing material and time costs.