本设备实现超长圆管智能上料、理料、夹紧、进给、锯切、自动两端四面月牙缺口冲裁，属于自动化组合装备生产线技术领域。针超长圆管，可自动完成圆管上下理料、定长送进、锯切、月牙缺口冲裁有效集成，适用性强，同时满足于垂直相交圆管自动化焊接，克服现有技术的不足,能够实现圆管全自动连续上料、进给、锯切、冲孔,采用双向四工位液压冲裁主机冲孔，加工速度快，冲孔精度高，节省人力，提高生产效率。

     This equipment to realize long pipe on the smart materials, bedding materials, clamping, feed, cutting, automatic ends all around crescent gap blanking, belongs to the combination of automation equipment production line technology. Needle super-long circular tube, can automatically complete circular tube about bedding material, fixed-length send into, sawing, crescent gap blanking effective integration, applicability, satisfied with vertical intersecting pipe automatic welding at the same time, to overcome the shortcomings of existing technology, to realize circular tube automatic continuous feeding, feed, cutting, punching, adopts two-way hydraulic punching blanking host for four station, processing speed, high precision punching, saves the manpower, improve production efficiency.

设备参数

Equipment Parameters

设备占地：（长*宽*高，mm）16500*3800*1800

Equipment occupation: (length * width * height, mm) 16500*5100*1800

控制方式：智能CNC控制系统

Control mode:Intelligent CNC control system.

锯切速度：锯切进给速度:240mm/min

Sawing speed: sawing speed: 240mm/min

进给线最大速度：14000mm/min

Maximum speed of feed line: 14000mm/min

进给线有效行程：≤6000mm

Feed line effective travel: less than 6000mm

重复定位精度：±0.05mm

Repeatability of positioning accuracy: + 0.05mm

工件加工精度：±0.5mm

Workpiece machining accuracy: + 0.5mm

适用管径大小：4寸、6寸、8寸

Applicable diameter diameter:4 , 6, 8 inches

工作效率  4-5s/支

Working efficiency ： 4-5 s/a

锯切长度：700-2400mm

Cutting length: 700-2400mm

设备性能特点

Equipment Performance Characteristics

●该设备可自动完成工件等距不等距精准进给、锯切加工；

●The device can automatically perform equal distance and equal distance feed and  sawing.

●智能料长排序切断，一次送料到位多种规格精准循环锯切；

●Intelligent material length sorting cut off, one time feeding in place, various specifications precision cycle and  sawing;

●控制系统具有实时数显功能，可记忆工件加工数量；

●The control system has the function of real-time digital display and can remember the number of workpiece machining.

●工作效率是传统加工方式的4~6倍，可节省2~3人，大大节约工人工资，降低人工成本。

●The work efficiency is4-6 times that of the traditional processing method, which can save 2-3 people, greatly save workers'wages and reduce labor costs.